Marzocchi Forks

Any one have a pair of these on their bike? Looking to see how much fork oil they take on 1981 forks Think that the 1980 ones ar

e a shorter length so they might take less oil -thanks

 

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coopernicus
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12/15/2019
Location
Broomfield, CO US
2/22/2024 1:08pm

What diameter are the forks? I would think 38mm leading axle but they could be 35mm (straight or leading axle) or early 40mm.  A picture of the lowers would be helpful. I have some Can-Am and SWM manuals that should cover all variations of the forks.

Eric

wpark89
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1116
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12/9/2009
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Mattawa, WA US
2/22/2024 4:47pm

i rebuilt a set a few years ago (38mm) for my 81 KTM 250…but I can’t remember how much oil I put in them.  I’ll see if I can look it up. 
 

2BABD918-4249-4AE7-A230-E419CDEBE208

1
2/23/2024 8:25am
What diameter are the forks? I would think 38mm leading axle but they could be 35mm (straight or leading axle) or early 40mm.  A picture of...

What diameter are the forks? I would think 38mm leading axle but they could be 35mm (straight or leading axle) or early 40mm.  A picture of the lowers would be helpful. I have some Can-Am and SWM manuals that should cover all variations of the forks.

Eric

Yes they are 38mm ones.As for a photo i am not clever enough to take one and post it!

2/23/2024 8:27am
wpark89 wrote:
i rebuilt a set a few years ago (38mm) for my 81 KTM 250…but I can’t remember how much oil I put in them.  I’ll see...

i rebuilt a set a few years ago (38mm) for my 81 KTM 250…but I can’t remember how much oil I put in them.  I’ll see if I can look it up. 
 

2BABD918-4249-4AE7-A230-E419CDEBE208

That would be great if you could find that out

The Shop

coopernicus
Posts
127
Joined
12/15/2019
Location
Broomfield, CO US
2/23/2024 8:54am

390 mL of 5 wt fork oil was used on the 1981 Can-Am MX 250 and 400.  I hope this helps!

Eric

2/23/2024 12:32pm

390 mL of 5 wt fork oil was used on the 1981 Can-Am MX 250 and 400.  I hope this helps!

Eric

Much appreciated that. When i turned the forks upside down to drain i got about 350 ml out of each leg . Ended up pulling the lowers off and was surprized that there was still about 50ml of oil at a guess still in them . Have only ridden the bike once with them on it going very slow around a farmers field and thought they seemed very soft so was going to put 420ml but will now go with 400ml  and see what happens. Thanks again

Ktoum
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41
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12/29/2014
Location
Westcoast FR
3/22/2024 6:27am

From Marzo manual:

 

Capture 2 0.JPG?VersionId=Q

Capture 14.JPG?VersionId=sdhEe2lg3f016nOP

 

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MaicoJC1
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5/22/2011
Location
MD US
3/24/2024 3:19pm Edited Date/Time 3/24/2024 3:20pm

Keep an eye out on the area around those zokes axle mounts.  I've seen them develop small hairline cracks on late 70's and early 80s can-ams and KTMs equipped with these forks.  My 81 KTM 250 GS a hairline crack at the axle mounting area, and my 79 KTM 400 GS (see photo) did too.  Had a hard time finding someone to repair them.  Luckily, I was able to find a good set of used replacements for both bikes.ktm Marz crack.jpg?VersionId=6D.ovWlwEtr5yTNlRON6Vbaef

1
Ktoum
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41
Joined
12/29/2014
Location
Westcoast FR
3/28/2024 5:19am

This is the desease of these forks, especially when screw too tight.

I added an aluminum plate to avoid tightening these screws too hard

Marzo capture

 

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